'Export Compiled Binary' Not working for ATMEGA32u4 boards

[Carter3DP]

Describe the problem

When using the 'Export compiled binary' option to get binaries for a selected sketch, the binary with both the program and the bootloader, labeled sketch.ino.with_bootloader.hex, will only contain the bootloader.

Verbose Console Output:

FQBN: arduino:avr:leonardo
Using board 'leonardo' from platform in folder: C:\Users\GG\AppData\Local\Arduino15\packages\arduino\hardware\avr\1.8.6
Using core 'arduino' from platform in folder: C:\Users\GG\AppData\Local\Arduino15\packages\arduino\hardware\avr\1.8.6

Detecting libraries used...
C:\Users\GG\AppData\Local\Arduino15\packages\arduino\tools\avr-gcc\7.3.0-atmel3.6.1-arduino7/bin/avr-g++ -c -g -Os -w -std=gnu++11 -fpermissive -fno-exceptions -ffunction-sections -fdata-sections -fno-threadsafe-statics -Wno-error=narrowing -flto -w -x c++ -E -CC -mmcu=atmega32u4 -DF_CPU=16000000L -DARDUINO=10607 -DARDUINO_AVR_LEONARDO -DARDUINO_ARCH_AVR -DUSB_VID=0x2341 -DUSB_PID=0x8036 -DUSB_MANUFACTURER="Unknown" -DUSB_PRODUCT="Arduino Leonardo" -IC:\Users\GG\AppData\Local\Arduino15\packages\arduino\hardware\avr\1.8.6\cores\arduino -IC:\Users\GG\AppData\Local\Arduino15\packages\arduino\hardware\avr\1.8.6\variants\leonardo C:\Users\GG\AppData\Local\arduino\sketches\CEDB5789CFED8CCAFE1AEB67D28F75C3\sketch\ExtruderPSICONTROL.ino.cpp -o nul
Alternatives for functions.h: [CartersFunc@1.0.0]
ResolveLibrary(functions.h)
  -> candidates: [CartersFunc@1.0.0]
C:\Users\GG\AppData\Local\Arduino15\packages\arduino\tools\avr-gcc\7.3.0-atmel3.6.1-arduino7/bin/avr-g++ -c -g -Os -w -std=gnu++11 -fpermissive -fno-exceptions -ffunction-sections -fdata-sections -fno-threadsafe-statics -Wno-error=narrowing -flto -w -x c++ -E -CC -mmcu=atmega32u4 -DF_CPU=16000000L -DARDUINO=10607 -DARDUINO_AVR_LEONARDO -DARDUINO_ARCH_AVR -DUSB_VID=0x2341 -DUSB_PID=0x8036 -DUSB_MANUFACTURER="Unknown" -DUSB_PRODUCT="Arduino Leonardo" -IC:\Users\GG\AppData\Local\Arduino15\packages\arduino\hardware\avr\1.8.6\cores\arduino -IC:\Users\GG\AppData\Local\Arduino15\packages\arduino\hardware\avr\1.8.6\variants\leonardo -IC:\Users\GG\OneDrive\Documents\Arduino\libraries\CartersFunc C:\Users\GG\AppData\Local\arduino\sketches\CEDB5789CFED8CCAFE1AEB67D28F75C3\sketch\ExtruderPSICONTROL.ino.cpp -o nul
Alternatives for SevSeg.h: [SevSeg@3.7.0]
ResolveLibrary(SevSeg.h)
  -> candidates: [SevSeg@3.7.0]
C:\Users\GG\AppData\Local\Arduino15\packages\arduino\tools\avr-gcc\7.3.0-atmel3.6.1-arduino7/bin/avr-g++ -c -g -Os -w -std=gnu++11 -fpermissive -fno-exceptions -ffunction-sections -fdata-sections -fno-threadsafe-statics -Wno-error=narrowing -flto -w -x c++ -E -CC -mmcu=atmega32u4 -DF_CPU=16000000L -DARDUINO=10607 -DARDUINO_AVR_LEONARDO -DARDUINO_ARCH_AVR -DUSB_VID=0x2341 -DUSB_PID=0x8036 -DUSB_MANUFACTURER="Unknown" -DUSB_PRODUCT="Arduino Leonardo" -IC:\Users\GG\AppData\Local\Arduino15\packages\arduino\hardware\avr\1.8.6\cores\arduino -IC:\Users\GG\AppData\Local\Arduino15\packages\arduino\hardware\avr\1.8.6\variants\leonardo -IC:\Users\GG\OneDrive\Documents\Arduino\libraries\CartersFunc -IC:\Users\GG\OneDrive\Documents\Arduino\libraries\SevSeg C:\Users\GG\AppData\Local\arduino\sketches\CEDB5789CFED8CCAFE1AEB67D28F75C3\sketch\ExtruderPSICONTROL.ino.cpp -o nul
Alternatives for EEPROM.h: [EEPROM@2.0]
ResolveLibrary(EEPROM.h)
  -> candidates: [EEPROM@2.0]
C:\Users\GG\AppData\Local\Arduino15\packages\arduino\tools\avr-gcc\7.3.0-atmel3.6.1-arduino7/bin/avr-g++ -c -g -Os -w -std=gnu++11 -fpermissive -fno-exceptions -ffunction-sections -fdata-sections -fno-threadsafe-statics -Wno-error=narrowing -flto -w -x c++ -E -CC -mmcu=atmega32u4 -DF_CPU=16000000L -DARDUINO=10607 -DARDUINO_AVR_LEONARDO -DARDUINO_ARCH_AVR -DUSB_VID=0x2341 -DUSB_PID=0x8036 -DUSB_MANUFACTURER="Unknown" -DUSB_PRODUCT="Arduino Leonardo" -IC:\Users\GG\AppData\Local\Arduino15\packages\arduino\hardware\avr\1.8.6\cores\arduino -IC:\Users\GG\AppData\Local\Arduino15\packages\arduino\hardware\avr\1.8.6\variants\leonardo -IC:\Users\GG\OneDrive\Documents\Arduino\libraries\CartersFunc -IC:\Users\GG\OneDrive\Documents\Arduino\libraries\SevSeg -IC:\Users\GG\AppData\Local\Arduino15\packages\arduino\hardware\avr\1.8.6\libraries\EEPROM\src C:\Users\GG\AppData\Local\arduino\sketches\CEDB5789CFED8CCAFE1AEB67D28F75C3\sketch\ExtruderPSICONTROL.ino.cpp -o nul
C:\Users\GG\AppData\Local\Arduino15\packages\arduino\tools\avr-gcc\7.3.0-atmel3.6.1-arduino7/bin/avr-g++ -c -g -Os -w -std=gnu++11 -fpermissive -fno-exceptions -ffunction-sections -fdata-sections -fno-threadsafe-statics -Wno-error=narrowing -flto -w -x c++ -E -CC -mmcu=atmega32u4 -DF_CPU=16000000L -DARDUINO=10607 -DARDUINO_AVR_LEONARDO -DARDUINO_ARCH_AVR -DUSB_VID=0x2341 -DUSB_PID=0x8036 -DUSB_MANUFACTURER="Unknown" -DUSB_PRODUCT="Arduino Leonardo" -IC:\Users\GG\AppData\Local\Arduino15\packages\arduino\hardware\avr\1.8.6\cores\arduino -IC:\Users\GG\AppData\Local\Arduino15\packages\arduino\hardware\avr\1.8.6\variants\leonardo -IC:\Users\GG\OneDrive\Documents\Arduino\libraries\CartersFunc -IC:\Users\GG\OneDrive\Documents\Arduino\libraries\SevSeg -IC:\Users\GG\AppData\Local\Arduino15\packages\arduino\hardware\avr\1.8.6\libraries\EEPROM\src C:\Users\GG\OneDrive\Documents\Arduino\libraries\CartersFunc\functions.cpp -o nul
C:\Users\GG\AppData\Local\Arduino15\packages\arduino\tools\avr-gcc\7.3.0-atmel3.6.1-arduino7/bin/avr-g++ -c -g -Os -w -std=gnu++11 -fpermissive -fno-exceptions -ffunction-sections -fdata-sections -fno-threadsafe-statics -Wno-error=narrowing -flto -w -x c++ -E -CC -mmcu=atmega32u4 -DF_CPU=16000000L -DARDUINO=10607 -DARDUINO_AVR_LEONARDO -DARDUINO_ARCH_AVR -DUSB_VID=0x2341 -DUSB_PID=0x8036 -DUSB_MANUFACTURER="Unknown" -DUSB_PRODUCT="Arduino Leonardo" -IC:\Users\GG\AppData\Local\Arduino15\packages\arduino\hardware\avr\1.8.6\cores\arduino -IC:\Users\GG\AppData\Local\Arduino15\packages\arduino\hardware\avr\1.8.6\variants\leonardo -IC:\Users\GG\OneDrive\Documents\Arduino\libraries\CartersFunc -IC:\Users\GG\OneDrive\Documents\Arduino\libraries\SevSeg -IC:\Users\GG\AppData\Local\Arduino15\packages\arduino\hardware\avr\1.8.6\libraries\EEPROM\src C:\Users\GG\OneDrive\Documents\Arduino\libraries\SevSeg\SevSeg.cpp -o nul
Generating function prototypes...
C:\Users\GG\AppData\Local\Arduino15\packages\arduino\tools\avr-gcc\7.3.0-atmel3.6.1-arduino7/bin/avr-g++ -c -g -Os -w -std=gnu++11 -fpermissive -fno-exceptions -ffunction-sections -fdata-sections -fno-threadsafe-statics -Wno-error=narrowing -flto -w -x c++ -E -CC -mmcu=atmega32u4 -DF_CPU=16000000L -DARDUINO=10607 -DARDUINO_AVR_LEONARDO -DARDUINO_ARCH_AVR -DUSB_VID=0x2341 -DUSB_PID=0x8036 -DUSB_MANUFACTURER="Unknown" -DUSB_PRODUCT="Arduino Leonardo" -IC:\Users\GG\AppData\Local\Arduino15\packages\arduino\hardware\avr\1.8.6\cores\arduino -IC:\Users\GG\AppData\Local\Arduino15\packages\arduino\hardware\avr\1.8.6\variants\leonardo -IC:\Users\GG\OneDrive\Documents\Arduino\libraries\CartersFunc -IC:\Users\GG\OneDrive\Documents\Arduino\libraries\SevSeg -IC:\Users\GG\AppData\Local\Arduino15\packages\arduino\hardware\avr\1.8.6\libraries\EEPROM\src C:\Users\GG\AppData\Local\arduino\sketches\CEDB5789CFED8CCAFE1AEB67D28F75C3\sketch\ExtruderPSICONTROL.ino.cpp -o C:\Users\GG\AppData\Local\Temp\2596247215\sketch_merged.cpp
C:\Users\GG\AppData\Local\Arduino15\packages\builtin\tools\ctags\5.8-arduino11/ctags -u --language-force=c++ -f - --c++-kinds=svpf --fields=KSTtzns --line-directives C:\Users\GG\AppData\Local\Temp\2596247215\sketch_merged.cpp
Compiling sketch...
"C:\\Users\\GG\\AppData\\Local\\Arduino15\\packages\\arduino\\tools\\avr-gcc\\7.3.0-atmel3.6.1-arduino7/bin/avr-g++" -c -g -Os -w -std=gnu++11 -fpermissive -fno-exceptions -ffunction-sections -fdata-sections -fno-threadsafe-statics -Wno-error=narrowing -MMD -flto -mmcu=atmega32u4 -DF_CPU=16000000L -DARDUINO=10607 -DARDUINO_AVR_LEONARDO -DARDUINO_ARCH_AVR -DUSB_VID=0x2341 -DUSB_PID=0x8036 "-DUSB_MANUFACTURER=\"Unknown\"" "-DUSB_PRODUCT=\"Arduino Leonardo\"" "-IC:\\Users\\GG\\AppData\\Local\\Arduino15\\packages\\arduino\\hardware\\avr\\1.8.6\\cores\\arduino" "-IC:\\Users\\GG\\AppData\\Local\\Arduino15\\packages\\arduino\\hardware\\avr\\1.8.6\\variants\\leonardo" "-IC:\\Users\\GG\\OneDrive\\Documents\\Arduino\\libraries\\CartersFunc" "-IC:\\Users\\GG\\OneDrive\\Documents\\Arduino\\libraries\\SevSeg" "-IC:\\Users\\GG\\AppData\\Local\\Arduino15\\packages\\arduino\\hardware\\avr\\1.8.6\\libraries\\EEPROM\\src" "C:\\Users\\GG\\AppData\\Local\\arduino\\sketches\\CEDB5789CFED8CCAFE1AEB67D28F75C3\\sketch\\ExtruderPSICONTROL.ino.cpp" -o "C:\\Users\\GG\\AppData\\Local\\arduino\\sketches\\CEDB5789CFED8CCAFE1AEB67D28F75C3\\sketch\\ExtruderPSICONTROL.ino.cpp.o"
Compiling libraries...
Compiling library "CartersFunc"
"C:\\Users\\GG\\AppData\\Local\\Arduino15\\packages\\arduino\\tools\\avr-gcc\\7.3.0-atmel3.6.1-arduino7/bin/avr-g++" -c -g -Os -w -std=gnu++11 -fpermissive -fno-exceptions -ffunction-sections -fdata-sections -fno-threadsafe-statics -Wno-error=narrowing -MMD -flto -mmcu=atmega32u4 -DF_CPU=16000000L -DARDUINO=10607 -DARDUINO_AVR_LEONARDO -DARDUINO_ARCH_AVR -DUSB_VID=0x2341 -DUSB_PID=0x8036 "-DUSB_MANUFACTURER=\"Unknown\"" "-DUSB_PRODUCT=\"Arduino Leonardo\"" "-IC:\\Users\\GG\\AppData\\Local\\Arduino15\\packages\\arduino\\hardware\\avr\\1.8.6\\cores\\arduino" "-IC:\\Users\\GG\\AppData\\Local\\Arduino15\\packages\\arduino\\hardware\\avr\\1.8.6\\variants\\leonardo" "-IC:\\Users\\GG\\OneDrive\\Documents\\Arduino\\libraries\\CartersFunc" "-IC:\\Users\\GG\\OneDrive\\Documents\\Arduino\\libraries\\SevSeg" "-IC:\\Users\\GG\\AppData\\Local\\Arduino15\\packages\\arduino\\hardware\\avr\\1.8.6\\libraries\\EEPROM\\src" "C:\\Users\\GG\\OneDrive\\Documents\\Arduino\\libraries\\CartersFunc\\functions.cpp" -o "C:\\Users\\GG\\AppData\\Local\\arduino\\sketches\\CEDB5789CFED8CCAFE1AEB67D28F75C3\\libraries\\CartersFunc\\functions.cpp.o"
Compiling library "SevSeg"
"C:\\Users\\GG\\AppData\\Local\\Arduino15\\packages\\arduino\\tools\\avr-gcc\\7.3.0-atmel3.6.1-arduino7/bin/avr-g++" -c -g -Os -w -std=gnu++11 -fpermissive -fno-exceptions -ffunction-sections -fdata-sections -fno-threadsafe-statics -Wno-error=narrowing -MMD -flto -mmcu=atmega32u4 -DF_CPU=16000000L -DARDUINO=10607 -DARDUINO_AVR_LEONARDO -DARDUINO_ARCH_AVR -DUSB_VID=0x2341 -DUSB_PID=0x8036 "-DUSB_MANUFACTURER=\"Unknown\"" "-DUSB_PRODUCT=\"Arduino Leonardo\"" "-IC:\\Users\\GG\\AppData\\Local\\Arduino15\\packages\\arduino\\hardware\\avr\\1.8.6\\cores\\arduino" "-IC:\\Users\\GG\\AppData\\Local\\Arduino15\\packages\\arduino\\hardware\\avr\\1.8.6\\variants\\leonardo" "-IC:\\Users\\GG\\OneDrive\\Documents\\Arduino\\libraries\\CartersFunc" "-IC:\\Users\\GG\\OneDrive\\Documents\\Arduino\\libraries\\SevSeg" "-IC:\\Users\\GG\\AppData\\Local\\Arduino15\\packages\\arduino\\hardware\\avr\\1.8.6\\libraries\\EEPROM\\src" "C:\\Users\\GG\\OneDrive\\Documents\\Arduino\\libraries\\SevSeg\\SevSeg.cpp" -o "C:\\Users\\GG\\AppData\\Local\\arduino\\sketches\\CEDB5789CFED8CCAFE1AEB67D28F75C3\\libraries\\SevSeg\\SevSeg.cpp.o"
Compiling library "EEPROM"
Compiling core...
Using precompiled core: C:\Users\GG\AppData\Local\arduino\cores\arduino_avr_leonardo_6422f678ae1166e036ea66191b5e59b8\core.a
Linking everything together...
"C:\\Users\\GG\\AppData\\Local\\Arduino15\\packages\\arduino\\tools\\avr-gcc\\7.3.0-atmel3.6.1-arduino7/bin/avr-gcc" -w -Os -g -flto -fuse-linker-plugin -Wl,--gc-sections -mmcu=atmega32u4 -o "C:\\Users\\GG\\AppData\\Local\\arduino\\sketches\\CEDB5789CFED8CCAFE1AEB67D28F75C3/ExtruderPSICONTROL.ino.elf" "C:\\Users\\GG\\AppData\\Local\\arduino\\sketches\\CEDB5789CFED8CCAFE1AEB67D28F75C3\\sketch\\ExtruderPSICONTROL.ino.cpp.o" "C:\\Users\\GG\\AppData\\Local\\arduino\\sketches\\CEDB5789CFED8CCAFE1AEB67D28F75C3\\libraries\\CartersFunc\\functions.cpp.o" "C:\\Users\\GG\\AppData\\Local\\arduino\\sketches\\CEDB5789CFED8CCAFE1AEB67D28F75C3\\libraries\\SevSeg\\SevSeg.cpp.o" "C:\\Users\\GG\\AppData\\Local\\arduino\\sketches\\CEDB5789CFED8CCAFE1AEB67D28F75C3/..\\..\\cores\\arduino_avr_leonardo_6422f678ae1166e036ea66191b5e59b8\\core.a" "-LC:\\Users\\GG\\AppData\\Local\\arduino\\sketches\\CEDB5789CFED8CCAFE1AEB67D28F75C3" -lm
"C:\\Users\\GG\\AppData\\Local\\Arduino15\\packages\\arduino\\tools\\avr-gcc\\7.3.0-atmel3.6.1-arduino7/bin/avr-objcopy" -O ihex -j .eeprom --set-section-flags=.eeprom=alloc,load --no-change-warnings --change-section-lma .eeprom=0 "C:\\Users\\GG\\AppData\\Local\\arduino\\sketches\\CEDB5789CFED8CCAFE1AEB67D28F75C3/ExtruderPSICONTROL.ino.elf" "C:\\Users\\GG\\AppData\\Local\\arduino\\sketches\\CEDB5789CFED8CCAFE1AEB67D28F75C3/ExtruderPSICONTROL.ino.eep"
"C:\\Users\\GG\\AppData\\Local\\Arduino15\\packages\\arduino\\tools\\avr-gcc\\7.3.0-atmel3.6.1-arduino7/bin/avr-objcopy" -O ihex -R .eeprom "C:\\Users\\GG\\AppData\\Local\\arduino\\sketches\\CEDB5789CFED8CCAFE1AEB67D28F75C3/ExtruderPSICONTROL.ino.elf" "C:\\Users\\GG\\AppData\\Local\\arduino\\sketches\\CEDB5789CFED8CCAFE1AEB67D28F75C3/ExtruderPSICONTROL.ino.hex"

Using library CartersFunc at version 1.0.0 in folder: C:\Users\GG\OneDrive\Documents\Arduino\libraries\CartersFunc 
Using library SevSeg at version 3.7.0 in folder: C:\Users\GG\OneDrive\Documents\Arduino\libraries\SevSeg 
Using library EEPROM at version 2.0 in folder: C:\Users\GG\AppData\Local\Arduino15\packages\arduino\hardware\avr\1.8.6\libraries\EEPROM 
"C:\\Users\\GG\\AppData\\Local\\Arduino15\\packages\\arduino\\tools\\avr-gcc\\7.3.0-atmel3.6.1-arduino7/bin/avr-size" -A "C:\\Users\\GG\\AppData\\Local\\arduino\\sketches\\CEDB5789CFED8CCAFE1AEB67D28F75C3/ExtruderPSICONTROL.ino.elf"
Sketch uses 13522 bytes (47%) of program storage space. Maximum is 28672 bytes.
Global variables use 892 bytes (34%) of dynamic memory, leaving 1668 bytes for local variables. Maximum is 2560 bytes.

Pastebins with binaries:

https://pastebin.com/gXFUiufj
https://pastebin.com/JnGzk1wU

To reproduce

1.Create sketch with anything, blank sketches will produce the same results.
2.Select a development board with a 32u4, Leonardo and Micro being the ones I found.
3.Export compiled binary.

Expected behavior

Binaries should contain code other than only the bootloader.

Arduino IDE version

2.3.4

Operating system

Windows

Operating system version

Windows 10

Additional context

Discussion: https://forum.arduino.cc/t/exporting-compiled-binary-not-exporting-sketch-properly/1346173

Issue checklist

• I searched for previous reports in the issue tracker
• I verified the problem still occurs when using the latest nightly build
• My report contains all necessary details

[Carter3DP]

I have found a workaround for this issue should anyone run across this.
Grab the board manager from this forum post and insert the link into 'Board manager URLs' in the Arduino IDE preferences. Then search and install "SparkFun AVR Boards" from the built in boards manager. Select the SparkFun Pro Micro as your board and compile, and now the binary should have your program included.
Pastebin with working binary

[sterretjeToo]

As far as I can see this is a duplicate of #411.